In the context of the upgrading of the global high-end manufacturing industry, copper tubes are core components in refrigeration, automotive parts, consumer electronics, aerospace and other fields. The accuracy and yield rate of their molding processing directly determine the performance and market competitiveness of end products. The global market demand for high-performance, customizable copper tube forming equipment has always maintained rapid growth.
As a representative enterprise in the field of domestic precision machinery manufacturing, Shanghai Zhuen Industrial has been deeply involved in the field for eighteen years. With its mature self-developed technology, flexible customization capabilities and complete full-process services, it has become the preferred cooperative supplier for copper tube processing enterprises at home and abroad.
Eighteen years of steady development completed the upgrade from a hardware business department to a branded manufacturing entity
The starting point of the development of Shanghai Zhuen Industrial can be traced back to the Taijin Hardware Machinery Business Department established in 2008. At the beginning of its establishment, the company established a technology-centered and customer-demand-oriented development philosophy, and gradually accumulated core technologies and market resources.
In 2016, Shanghai Zhuen Industrial Co., Ltd. was officially registered and established in Songjiang, Shanghai, and completed a comprehensive upgrade of branding and standardization. The business model also shifted from single equipment sales to a comprehensive service model integrating design, R&D, manufacturing, and sales, and the service coverage continued to expand.
Over the years, the company has adhered to the principle of honest management and has successively won more than ten authoritative qualification certifications such as AAA-level credit enterprise, contract-abiding and trustworthy enterprise, and quality service integrity unit. Its hard power has been widely recognized by the industry.
Full matrix products + customized services covering multi-scenario copper tube forming needs
In response to the differentiated needs of different copper tube processing techniques, Shanghai Zhuen Industrial has created an equipment product matrix covering all scenarios: the main model ZH-S series servo electronic press adopts a servo motor + screw drive structure, and is equipped with a PLC touch system to support force/displacement closed-loop detection, which can accurately
It is quasi-adapted to processes such as precision press-fitting and shaping of copper tubes; the hydraulic press series includes single-column/C-type, four-column and three-plate, fast hydraulic presses and other products, which can meet the large-tonnage, general-purpose processing needs of copper tube sheet drawing, hot press forming, etc., and provides customers with one-stop equipment selection from precision processing to general processing.
In response to customers’ personalized production needs, the company can also provide non-standard automated customization services. It can customize exclusive pressing, assembly, and testing production lines according to customers’ production conditions and process requirements, integrating multi-station linkage, visual inspection and other functions to match the needs of special copper tube forming scenarios.
Compared with ordinary molding equipment on the market, the product advantages of Shanghai Zhuen Industrial are very prominent: in terms of accuracy performance, the position accuracy of the servo series molding equipment can reach ±0.01mm, and the pressure fluctuation is controlled within ±1%, which can effectively avoid copper pipes from forming.
Problems such as uneven wall thickness and dimensional deviations occur during the molding process, which greatly reduces the defective rate; in terms of energy saving efficiency, compared with traditional equipment, servo molding equipment can save 30%-50% of energy, and the production cycle of fast hydraulic presses can be increased by 50%. A single equipment can be run on a daily basis.
8 hours of calculation can save nearly 20,000 yuan in electricity bills a year, effectively helping customers reduce costs and increase efficiency; in terms of stability, the equipment body has undergone aging treatment, and the hydraulic system is equipped with a cooling device, which is not easy to deform during long-term high-pressure operation, which can reduce the frequency of shutdown maintenance and ensure the continuous operation of the production line; in terms of safety and intelligence, all molding equipment is equipped with multiple safety protection devices, with fault diagnosis and data export functions, which not only ensures the safety of operators, but also enables the traceability of production process data, adapting to the management needs of automated production lines.
Full-process service system ensures worry-free project implementation
In order to provide customers from different countries and regions with a smooth cooperation experience, Shanghai Zhuen Industrial has established a full-process service system covering pre-sales, sales, and after-sales: in the pre-sales stage, a technical team with more than 20 years of industry experience can accurately meet customer needs and provide targeted equipment selection solutions based on the material, specifications, and production capacity requirements of copper pipes to help customers avoid detours; in the mid-sales stage, the company adopts a small-batch, multi-variety production model to strictly control delivery quality.
Each piece of copper tube forming equipment will undergo multiple rounds of performance testing before leaving the factory to ensure that the equipment parameters fully meet the customer’s process requirements. At the same time, the production progress will be followed up to ensure on-time delivery of the equipment. In the after-sales stage, the company has established a quick-response after-sales system that can provide remote technical guidance and door-to-door services. All equipment provides complete machine warranty services. Professional engineers will come to the site to complete installation, debugging and operation training, and will continue to provide operation and maintenance guarantees to solve customers’ worries.
At present, Shanghai Zhuen Industrial’s equipment has been widely used in many fields. Its cooperative customers include international electronic and electrical companies such as Panasonic and Schneider, as well as well-known automobile manufacturers such as BYD. It also provides equipment support to hardware processing companies such as Baosteel, Beijing Aerospace and Dalian University of Technology and other scientific research institutes. Its stable performance and high-quality services have been unanimously recognized by customers in various fields.
For non-standard customization needs, companies can achieve rapid delivery within 7-15 days, which is significantly shorter than the industry average delivery cycle, helping customers quickly respond to market demands and seize market opportunities.
Finally, we also remind our customers that copper tube forming equipment is heavy-duty processing equipment. Operators must undergo professional installation and debugging training before taking up the job. In daily production, the equipment needs to be regularly maintained, check the operating status of core components such as hydraulic systems and servo motors, and replace worn parts in a timely manner to ensure stable operation of the equipment.
For copper pipe forming needs under special working conditions such as high temperature and high pressure, customers can communicate with the technical team in advance to customize equipment solutions suitable for special working conditions.
