The automatic blanking turntable hydraulic press is a highly innovative new generation of intelligent, efficient industrial molding and processing equipment.
It is developed by combining mature hydraulic transmission technology, precision mechanical structure design and intelligent automation control technology.
This equipment innovatively integrates a multi-station turntable circulation operation system and a fully automatic unloading mechanism, opening up a fully automated production process of workpiece loading, precision pressing and molding, station switching, automatic unloading, and good product sorting, without the need for manual intervention throughout the entire process.
Compared with traditional single-station hydraulic presses, it solves industry pain points such as time-consuming manual loading and unloading, single station, low production efficiency, uneven product accuracy, and high labor costs.
With its stable operating performance, high-precision processing capabilities, and strong adaptability, it is widely adapted to precision molding, press-fitting, stamping, shaping and other processes in many industries. It is the core preferred equipment for manufacturing enterprises to automate production line upgrades and improve quality and efficiency.
The core working principle includes many aspects.
In terms of the hydraulic transmission system, relying on the Pascal hydraulic transmission principle, the mechanical energy of the motor is converted into hydraulic oil pressure energy through the hydraulic pump, and then the hydraulic energy is accurately converted into the mechanical energy of linear reciprocating motion through the hydraulic cylinder, providing stable and strong pressure power for workpiece processing.
At the same time, the design of the hydraulic differential pressure circuit is optimized and upgraded to achieve low-noise operation, quick start and stop, and precise pressurization of the equipment.
The pressure of the equipment’s hydraulic system can be freely adjusted according to the processing materials and product process requirements. The pressure control accuracy can reach ±1%, and the displacement control accuracy can reach 0.01mm. It is also equipped with a voltage stabilizing and buffering structure to avoid workpiece damage and equipment loss caused by pressure shock.
The multi-station turntable mechanism is driven by a high-precision intermittent cam divider to ensure accurate switching of stations and stable operation of the equipment.
The cam divider can achieve precise indexing without gaps, and the repeated positioning accuracy of the equipment is stable at 0.01 – 0.02mm. The turntable operates smoothly, without jamming, and without noise, eliminating poor product processing caused by work station deviation.
The turntable can be customized with 4 to 12 independent workstations according to user production needs, supporting parallel operations in multiple processes. The workstations can be switched quickly and smoothly, greatly increasing the production capacity per unit time. It also supports two drive modes, pneumatic and hydraulic, to adapt to different production conditions.
The fully automatic blanking system is composed of a dedicated blanking mechanical arm, a conveyor mechanism, an intelligent induction sensor and a PLC control system to realize fully automated unmanned blanking operations.
After the equipment is processed, the sensor automatically identifies the workpiece processing status, accurately triggers the unloading instruction, and the robotic arm or conveyor mechanism quickly completes the workpiece grabbing, transportation, and unloading operations.
The system can flexibly adjust the cutting force and speed according to the size, weight, material, and shape of the workpiece to avoid collision, scratching, and deformation of the workpiece. It is also equipped with an intelligent sorting program to realize classified cutting, partitioned storage, and docking with automated assembly lines to achieve uninterrupted continuous production.
This equipment has many core technical features.
The high-strength fuselage structure is made of integral steel plate welding technology and has undergone professional high-temperature stress relief annealing treatment. It is not easy to deform and shake during long-term and high-frequency operation, ensuring the stability of the long-term processing accuracy of the equipment.
The open C-shaped structure design has spacious operating space, which is convenient for mold disassembly, debugging and maintenance. It has strong compatibility and can be adapted to the upgrade and transformation of automated auxiliary equipment.
The intelligent PLC control system is equipped with an industrial-grade PLC intelligent control system + a high-definition touch screen operation panel. It integrates three operating modes: manual, semi-automatic and fully automatic to adapt to the needs of different production scenarios.
It can monitor and display the core operating parameters of the equipment in real time, supports the storage and one-click recall of more than 100 sets of process parameters, and is also equipped with an intelligent fault self-diagnosis function to reduce the difficulty of equipment maintenance and downtime.
Multiple safety protection devices start from the dual safety perspectives of equipment operation and personnel operation.
It is equipped with a fully enclosed interlocking protective door. Unclosed equipment cannot be started, and it will stop immediately when opening the door during operation. It is equipped with an infrared photoelectric protection device to monitor the operating area. It has built-in hydraulic overload protection, motor overload protection, and oil pressure over-temperature protection systems. It automatically releases pressure and cuts off power when overloaded. The machine body is equipped with emergency stop buttons in many places to ensure the personal safety of operators and the safety of equipment operation.
The servo energy-saving design is equipped with a new generation of servo energy-saving hydraulic system, which realizes oil supply on demand, work on demand, and automatically reduces energy consumption under no-load and standby conditions. The comprehensive energy saving rate can reach 30% – 50%.
The system comes with intelligent oil temperature monitoring and automatic cooling functions to control oil temperature stably, reduce the frequency of equipment failures, extend the service life of hydraulic components, reduce equipment maintenance costs, have low operating noise, and comply with industrial environmental protection production standards.
The automatic blanking turntable hydraulic press has strong adaptability and is widely used in core manufacturing fields such as auto parts, electronic appliances, hardware products, medical equipment, and new energy.
In the auto parts industry, it can be used for engine bracket press-fitting, shock absorber assembly, etc.; in the electronic and electrical industry, it can be used for connector press-fit, motor accessories assembly, etc.; in the hardware products industry, it can be used for stamping and molding of hardware, etc.; in the medical device industry, it can be used for assembly of medical catheter accessories, etc.; in the new energy industry, it can be used for press-fitting of battery components, etc.
This device has significant core advantages.
The production capacity has been greatly increased. It adopts a multi-station parallel operation mode and a fully automatic loading and unloading system. The production efficiency is increased by 3-5 times. A single piece of equipment can replace the manual workload of 2-3 people. The overall production capacity is increased by more than 300%. It supports 24-hour continuous operation and shortens the product production cycle.
The processing accuracy is stable and the product yield rate is high. Relying on high-precision cam divider positioning and servo hydraulic precision pressure and speed control, the product defect rate can be controlled below 0.1%. The automatic unloading mechanism flexibly discharges materials to ensure product appearance and precision quality.
Significant cost reduction and efficiency increase, highly automated production is achieved, labor costs are reduced, and servo energy-saving systems are used to reduce electricity expenses. The equipment has a stable structure, low failure rate, and long service life, reducing the cost of equipment repair, maintenance, and replacement of accessories.
It has strong flexible production, supports personalized customization of the number of workstations, pressure parameters, operating speed, and blanking mode, and simple model change and debugging, improving the company’s production flexibility and market response speed.
Provide full service guarantee.
Before sales, the professional technical team provides free personalized equipment selection, program customization, and parameter configuration services based on customer product technology, production capacity requirements, and workshop conditions; during sales, the equipment production process and quality are strictly controlled, and standardized assembly and debugging is carried out to ensure that equipment performance meets standards; after sales, free on-site installation, equipment debugging, and operator training services are provided, and a 24-hour after-sales service system is equipped to quickly respond to customers’ equipment failure consultation and maintenance needs, and long-term supply of original accessories to ensure long-term stable and efficient operation of the equipment.
