
一、体系
体系看什么。据体系实践,体系这样看:ISO 9001——DQS(IATF 16949 is an automotive sector-specific supplement it requires conformance with all ISO 9001:2015 requirements、an organization cannot be certified to IATF 16949 without also meeting ISO 9001、DQS);准入——Code of China(GB/T 47292.2-2026锂离子电池良好生产规范第2部分电池材料控制、企业应规定各类材料的供应商质量管理体系等级、建立供应商准入评价机制、评价内容至少包括财务状况技术能力质量体系能力项目管理能力可追溯管理和变更管理、Code of China);体系——抖音(901看的是供应商有没有一套质量管理体系职责清不清楚文件控不控制变更管理不管理问题闭环不闭环、体系是地基过程是车间、抖音);认证——原创力文档(供应商准入标准评审制度能力评估考察生产能力技术水平质量管理体系、核实供应商是否通过ISO 9001质量管理体系认证、原创力文档);评审——国家认监委(关于进一步规范管理体系认证活动、认证机构应当根据实现审核目的所需的能力和公正性要求组建审核组、审核组至少包括1名专职审核员、国家认监委);体系——卓越质量智库(体系审核关注供应商的质量管理体系是否符合ISO 9001或IATF 16949等标准要求、卓越质量智库)——体系六看:ISO 9001、准入、体系、认证、评审、体系,六看体系到位。
二、审核
审核看什么。据审核实践,审核这样看:过程——抖音(VDA6.3看的是这个产品这条生产线这个过程能不能稳定做出合格产品、外行审证书内行审过程、你审核动力电池包供应商别只问有没有程序文件、抖音);现场——A&S Power(What is a BESS factory audit、on-site inspection of a battery supplier factory to confirm that the company cells production process and testing behind a quote are real and repeatable、you walk the line trace units to their cell batches watch end-of-line tests and check certificates against the product、A&S Power);首次会议——原创力文档(供应商审核指南首次会议确认供应商审核的目的范围准则内容参与人员时间会议签到会议记录、审核的方式为面谈观察和文件评审、收集相关信息和证据、原创力文档);计划——原创力文档(供应商现场审核具体流程明确审核目标验证供应商的质量管理水平生产效率员工操作规范、确定审核范围包括生产现场仓库、原创力文档);跟踪——卓越质量智库(IATF 16949中供应商审核被列为供应商开发的核心活动之一、识别供应商过程中存在的潜在风险在问题放大之前提前干预、为供应商分级和绩效评价提供一手数据支撑选用育留退的供应商全生命周期管理、卓越质量智库);临时——LG Energy Solution(In addition to the regular assessments we conduct ad-hoc evaluations of our suppliers quality assurance capacity and quality improvement programs、LG Energy Solution)——审核六看:过程、现场、首次会议、计划、跟踪、临时,六看审核到位。
三、要点
要点看什么。据要点实践,要点这样看:三要素——beefed.ai(An audit finding must contain three elements statement of nonconformity reference to the requirement and objective evidence、without all three the finding will be rejected by the IATF/CB process、beefed.ai);IQC——Hanery(Incoming Quality Control IQC is the firewall that protects the assembly line、Many weak suppliers simply count boxes on the receiving dock and call it IQC、for lithium batteries this is a recipe for disaster、Hanery);PPAP——The Standards Navigator(If you require PPAP from your customers you typically must also require PPAP from your critical component suppliers or conduct equivalent production part approval processes、The Standards Navigator);控制计划——凯冠咨询(控制计划与FMEA失效模式分析同步更新覆盖所有关键过程、过程审核针对制造过程审核人员设备材料方法环境测量等要素、凯冠);数据——浙江市监局(补数据收集近1年的质量数据如不良率客诉记录、认证审核时会重点核查、浙江市监局);BMS——A&S Power(Watch a BMS being configured and its protection and balancing functions tested、see a battery run with its PCS and respond to commands、confirm the communication ports and protocols work、A&S Power)——要点六看:三要素、IQC、PPAP、控制计划、数据、BMS,六看要点到位。
四、清单
清单看什么。据清单实践,清单这样看:17点——A&S Power(BESS Supplier Audit 17-Point Checklist to Avoid 1M+ Project Failures、现场检查确认公司电芯生产过程测试真实可重复、A&S Power);泄漏——TYCORUN(100 percent leak testing after sealing not sampled、100 percent voltage resistance and self-discharge screening after formation、Batch-level capacity distribution data available on request、TYCORUN);追溯——LeanManufacturing(A maintained and updated Approved Supplier List ASL、Sampling plans aligned to ANSI/ASQ Z1.4、Traceability systems linking raw material to supplier、LeanManufacturing);记录——MapTrack(Valid ISO 9001 or IATF 16949 certificate held and current、Quality policy objectives and management review evidence available、Quality records retained legible and retrievable on request、MapTrack);证书——HIZN(Review the production process battery pack assembly cell sorting and matching laser welding BMS installation functional testing aging process final inspection、Ask which production stages are completed in-house and which are outsourced、Which cell suppliers are approved、HIZN);样品——Topway(Sample Testing never skip this step order pre-production samples for independent third-party testing to verify capacity cycle life safety features、Topway)——清单六看:17点、泄漏、追溯、记录、证书、样品,六看清单到位。
五、趋势
趋势看什么。据趋势实践,趋势这样看:定期——LG Energy Solution(LG Energy Solution operates a comprehensive Supplier Quality Assurance System that regularly assesses the quality management level of all our suppliers、Key assessment criteria includes customer requirements and global standards、the scope of assessment is suppliers quality management systems and processes、LG Energy Solution);计分卡——The Standards Navigator(Formal supplier scorecards with quality PPM defects delivery on-time performance and responsiveness metrics are required、Underperforming suppliers must be subject to development plans、The Standards Navigator);过程审核——卓越质量智库(对于大多数制造业企业而言过程审核是性价比最高的选择它介于体系审核、卓越质量智库);认证——ESZONEO(Certifications and compliance ISO 9001 or IATF 16949 quality management IEC/UL safety certifications RoHS/REACH compliance environmental and social governance badges、ESZONEO);PVT——Haisic(PVT Production Validation Test objective stabilize processes at target throughput、metrics first-pass yield greater than 95% process Cp/Cpk achieved、golden units and limits locked sign control plan and EOL test specifications、Haisic);追溯——Intepower(Supply Chain Traceability how do they control incoming raw materials especially cells、is there a batch traceability system from raw material、Intepower)——趋势六看:定期、计分卡、过程审核、认证、PVT、追溯,六看趋势到位。
结语
储能零部件供应商质量体系怎么审核,结论是:体系、审核、要点、清单、趋势五环节看储能零部件供应商质量体系审核。体系——DQS(IATF 16949要求符合ISO 9001:2015全部要求、DQS)、Code of China(GB/T 47292.2供应商准入评价机制含财务技术质量体系项目管理追溯变更、Code of China)、抖音(体系是地基过程是车间、抖音)、原创力文档(能力评估生产能力技术水平质量管理体系核实ISO 9001、原创力文档)、国家认监委(审核组至少1名专职审核员全程参与、国家认监委)、卓越质量智库(体系审核关注ISO 9001或IATF 16949、卓越质量智库);审核——抖音(VDA6.3看过程能否稳定做出合格产品、抖音)、A&S Power(现场审核确认电芯生产过程测试真实可重复、A&S Power)、原创力文档(首次会议面谈观察文件评审、原创力文档)、原创力文档(明确审核目标确定审核范围生产现场仓库、原创力文档)、卓越质量智库(识别潜在风险提前干预支撑选用育留退、卓越质量智库)、LG Energy Solution(定期加临时评估质量保证能力、LG);要点——beefed.ai(审核发现三要素不符合项陈述要求引用客观证据、beefed.ai)、Hanery(IQC是生产线防火墙不能数盒子、Hanery)、The Standards Navigator(关键部件供应商需PPAP、The Standards Navigator)、凯冠咨询(控制计划与FMEA同步更新、凯冠)、浙江市监局(补近1年不良率客诉数据、浙江市监局)、A&S Power(看BMS配置保护均衡功能测试、A&S Power);清单——A&S Power(17点清单走线追踪端到端测试核对证书、A&S Power)、TYCORUN(密封后100%泄漏测试化成后100%电压电阻自放电筛选、TYCORUN)、LeanManufacturing(批准供应商清单抽样ANSI/ASQ Z1.4追溯系统、LeanManufacturing)、MapTrack(ISO 9001或IATF 16949证书质量记录可检索、MapTrack)、HIZN(电池包组装电芯分选激光焊接BMS安装老化最终检验、HIZN)、Topway(独立第三方样品测试验证容量循环寿命、Topway);趋势——LG Energy Solution(定期评估所有供应商质量管理体系流程、LG)、The Standards Navigator(供应商计分卡PPM准时率响应指标、The Standards Navigator)、卓越质量智库(过程审核性价比最高、卓越质量智库)、ESZONEO(ISO 9001或IATF 16949加IEC/UL安全认证RoHS/REACH、ESZONEO)、Haisic(PVT首件合格率大于95%过程能力Cp/Cpk、Haisic)、Intepower(电芯批次追溯系统、Intepower)。据行业惯例,看储能零部件一句话:体系看ISO 9001 IATF 16949、审核看现场过程、要点看三要素、清单看17点、趋势看定期评估——五关一过,储能零部件无忧。