As the Industry 4.0 wave sweeps the world, the stability, accuracy and adaptability of automated production equipment have become the key to improving quality and efficiency for manufacturing companies.
As the source factory of industrial control all-in-one machines, Amu Zhichuang relies on its deep industry technology accumulation and full-link ODM customization capabilities to launch the 15.6-inch touch screen all-in-one industrial control machine PPC-1563. With excellent material performance and innovative fanless heat dissipation design, it is deeply adapted to core industrial scenarios such as automatic feeders, intelligent sorters, and SMT equipment, injecting strong impetus into automated production.
As the source factory, Amu Intelligent Creation strives for excellence from core component selection to production process control to ensure that the 15.6-inch touch screen all-in-one industrial control machine is stable and reliable in complex industrial environments.
The fuselage is made of high-strength aluminum-magnesium alloy panels, which have been sprayed and painted to give it a professional appearance of industrial gray. It not only has excellent anti-corrosion and anti-wear capabilities, but also can withstand collisions and vibrations at the production site, and complies with IEC68-2-64 vibration protection standards and IEC682-27CF impact protection standards.
The panel reaches IP65 protection level and is effectively dust-proof and splash-proof. Even in dusty and high-humidity production workshops, it can handle it calmly and avoid the impact of the external environment on the precision components inside the equipment.
In terms of performance configuration, this all-in-one industrial control machine can be called the “hard-core brain” of industrial automation.
Supports Intel® J1900/J4125/3th~12th Core™ i7/i5/i3 multi-core mobile platform processors, paired with DDR3L (maximum 16GB) or DDR4 (maximum 32GB) high-speed memory, with strong computing speed and can quickly process massive data at industrial sites.
15.6 inches TFT
LCD high-definition touch screen with a resolution of 1920×1080, 350cd/m² high brightness and 800:1 high contrast, ensuring that the operation interface and data information can still be clearly displayed in the strong light environment of the workshop; multi-point capacitive touch design
, the light transmittance exceeds 80%, the 3H surface hardness can withstand 35 million clicks and 10 million strokes, and the response time is less than 20ms. Operators can quickly complete command input through fingers or capacitive touch pens, making the operation smooth and convenient.
To meet the demand for long-term continuous operation of industrial equipment, AMU adopts a fanless heat dissipation design. This core technology not only solves the problems of dust accumulation and noise interference caused by traditional fan heat dissipation, but also optimizes the heat dissipation structure to enable the equipment to operate stably in a wide temperature environment of – 20°C ~ 60°C. The power consumption is ≤30W, and the continuous operation failure rate is ≤0.5%.
At the same time, the device supports 2 SATA hard disk storage, which can store a large amount of production logs and operating data; it is equipped with 2 Gigabit network interfaces, up to 6 USB interfaces and multiple sets of serial ports, and can seamlessly connect external devices such as sensors, actuators, printers, etc., providing rich connection solutions for industrial automation scenarios.
Relying on the technology accumulation of the source factory, a library of 600+ product models, and nearly 40 core patented technologies, Amu Zhichuang can provide full-process industrial control complete machine ODM customization services for different scenarios such as automatic feeders, intelligent sorting machines, SMT equipment, etc., from demand disassembly and solution design to sample verification and mass production, to achieve accurate delivery and meet the personalized needs of customers.
In industries such as electronics manufacturing and auto parts production, automatic loaders are “material handlers” that ensure the continuous operation of the production line. They need to accurately control the conveying speed, quantity and location of materials to avoid material blockage or insufficient supply.
Amu Zhichuang’s 15.6-inch touch screen industrial control all-in-one machine was customized through ODM and became the “control center” of the automatic loading machine.
In practical applications, operators set material supply parameters through a high-definition touch screen. After the parameter instructions are quickly calculated by a high-performance processor, they are transmitted in real time to the drive system and sensors of the automatic loader through the serial port and the Mini-PCIe wireless module integrated into the machine body.
The anti-electromagnetic interference chip equipped on the equipment can effectively resist electromagnetic interference from other equipment in the workshop and ensure stable data communication with material position sensors and weight sensors.
The fanless heat dissipation design allows the industrial control all-in-one machine to continue running in dusty material workshops. The IP65 protective panel can withstand slight splashes of water and dust coverage during workshop cleaning, ensuring that the loading machine supplies stable materials 24 hours a day, increasing the material supply accuracy to 99.8%, and reducing the waiting time of the production line by 40%.
In scenarios such as express logistics and e-commerce warehousing, smart sorting machines need to quickly identify the size, weight, destination and other information of packages to achieve accurate classification, which requires extremely high computing speed, interface compatibility and environmental adaptability of the equipment.
Aim Zhichuang has optimized the software and hardware configuration of the 15.6-inch touch screen industrial control all-in-one machine through ODM customization in response to the scenario needs of smart sorting machines, making it the “smart brain” of the sorting process.
When working, the visual recognition camera and weight sensor on the smart sorting machine transmit the parcel information to the industrial control machine in real time. The high-performance multi-core processor quickly processes the data, compares it with the preset sorting rules, and completes the parcel classification judgment within milliseconds.
Through the Gigabit network interface, the industrial control integrated machine sends the sorting instructions to the sorting machine’s robotic arm and conveyor track control system in real time, driving the robotic arm to accurately push the packages to the corresponding sorting channel.
At the same time, the equipment supports seamless connection with the warehouse MES system and uploads sorting data in real time, including the number of packages, sorting efficiency, error rate, etc. Managers can view real-time production data through the touch screen, and can also retrieve relevant reports through remote terminals.
The customized fanless heat dissipation design and IP65 protective panel ensure stable operation of the equipment, and the wide temperature adaptability enables it to work normally in low-temperature warehousing in winter and high-temperature workshops in summer.
In the surface mount technology (SMT) production process, SMT equipment such as placement machines and reflow ovens need to achieve precise placement of components, precise control of soldering temperatures, and real-time traceability of production data. This places strict requirements on the stability and accuracy of industrial control equipment.
Amu Zhichuang’s 15.6-inch touch screen industrial control all-in-one machine is customized through ODM and is deeply adapted to the special needs of SMT production scenarios.
In the application of placement machines, the touch screen of the industrial control all-in-one machine supports a customized operation interface. Operators can quickly switch placement parameter plans according to the production needs of different products, greatly shortening product line changeover time.
For reflow soldering furnaces, the industrial control all-in-one machine connects to the temperature sensor through the serial port, collects the temperature data of each area in the furnace in real time, and displays it intuitively in the form of a curve on the screen. The operator can adjust the temperature curve according to the welding process requirements to ensure the quality of component welding.
The fanless heat dissipation design avoids the tiny vibrations caused by the rotation of the fan, preventing it from affecting the placement accuracy, and avoiding failures caused by dust entering the inside of the equipment. The industrial-grade material body can withstand the high temperature environment of the SMT workshop, ensuring the stable operation of the equipment in long-term continuous production.
In addition, localized solutions customized through ODM (such as equipped with Feiteng chips and Kirin operating systems) can meet the data security needs of electronic manufacturing companies. Production data is stored in local hard drives in real time and synchronized to the enterprise management system, enabling full traceability of the production process and increasing product yield by 20%.
From the quality control of the source factory to the precise adaptation of ODM customization, AMZHI’s 15.6-inch touch screen industrial control all-in-one machine plays a core role in industrial automation scenarios such as automatic feeders, intelligent sorting machines, and SMT equipment with its excellent material performance and innovative fanless heat dissipation design.
In the future, Amu Intelligent Innovation will continue to delve into the field of industrial control, driven by technological innovation and with customized services as the core, to provide stable, efficient and intelligent industrial control solutions for more industrial scenarios, helping manufacturing companies move towards new heights of automation and intelligence.
