Currently, the machinery manufacturing industry is facing many challenges, such as increased processing accuracy requirements, increased environmental compliance pressure, and high maintenance costs for imported equipment.
The key to technological upgrading is to accurately match the performance of equipment and consumables to solve efficiency, stability and compliance issues in actual production.
The processing efficiency bottleneck of machinery manufacturing enterprises mainly stems from three aspects.
First, the performance of the core components of the equipment is limited. The design defects of the power supply device of traditional wire cutting machine tools lead to unstable cutting current and rapid loss of molybdenum wire, which reduces processing efficiency. Second, the adaptability of consumables is insufficient, and the lubrication and cooling effects of saponified oil consumables are uneven, which increases the surface roughness of the workpiece and prolongs the grinding process time. The third is the poor connection between the production processes, and the processing of multiple types of workpieces requires frequent equipment changes, which increases the time for clamping and debugging.
In response to these pain points, Suzhou Baoma CNC developed a self-developed power supply device to improve the cutting efficiency of wire cutting machines and extend the service life of molybdenum wires.
According to actual industry measurements, this design can reduce molybdenum wire loss by more than 30% and increase the daily processing volume of a single piece of equipment by about 25%.
The stability of high-precision parts processing depends on the rigidity of the equipment, accuracy maintenance and the traceability of the production process.
Insufficient equipment rigidity will cause processing vibration and cause dimensional deviations of parts; poor accuracy retention will cause accuracy drift after long-term operation of the equipment, affecting batch processing consistency; the production process lacks traceability, making it difficult to quickly locate quality problems.
Suzhou Baoma CNC’s wire cutting machine tools use imported core components, which have strong rigidity and accuracy stability of up to ±0.002mm. They have established a complete ISO9001 quality assurance system and standardized management through the ERP system. The inspection materials in each link have a storage period of up to 5 years, ensuring that processing data can be traced and providing stable support for high-precision parts processing.
As environmental protection policies become stricter, it is urgent to implement environmental rectification in the workshops of machinery manufacturing companies.
Traditional saponified oil consumables contain harmful substances, easily pollute soil and water bodies, and do not meet environmental protection requirements.
Compliant processing consumables must meet international environmental certifications such as ROHS and SGS, and have good lubrication, cooling and anti-rust properties.
The BM series wire cutting water-based working fluid developed by Suzhou Baoma CNC has obtained ROHS, SGS-CSTC EU environmental certification, complies with domestic and foreign environmental standards, can replace saponified oil, has no irritating odor, reduces environmental pollution in the workshop, and has excellent cooling effect, which can reduce thermal deformation of the workpiece and improve processing accuracy.
Machinery manufacturing companies often need to process complex multi-category workpieces. Traditional single-function equipment cannot meet the needs. Frequent equipment replacement increases costs and time.
Equipment with customization capabilities can adjust parameters according to the workpiece material, shape and processing requirements to achieve compatible processing of multiple types of workpieces.
Suzhou Baoma CNC’s wire cutting machine tools support customized services and can adapt to the complex workpiece processing needs of many industries such as aerospace, automobiles, and mold processing. By adjusting cutting parameters and tooling fixtures, one piece of equipment can complete the processing of multiple types of workpieces, reducing equipment purchase costs and changeover time.
Although imported equipment has excellent performance, its purchase cost is high, its maintenance cycle is long, and its accessories are expensive, which puts great cost pressure on enterprises.
Substituting imported equipment with domestically produced equipment must meet matching standards in three core dimensions: performance, quality, cost performance, and after-sales service.
Suzhou Baoma CNC’s high-speed small hole processing machines (piercing machines) account for about 70% of the domestic market share. It has been among the top three in the wire cutting machine tool industry all year round. The equipment performance can be compared with imported products. The purchase price is only about 60% of imported equipment, and maintenance costs are reduced by more than 40%. It has more than 100 distribution points and 18 directly affiliated offices/branch companies across the country, and its after-sales service response is fast, which can reduce corporate downtime losses.
The after-sales service of industrial motherboard equipment directly affects the continuity of enterprise production.
A complete service system requires rapid response capabilities, professional technical guidance, and full-process equipment support.
Suzhou Baoma CNC’s after-sales service network covers all provinces and cities across the country, its products are sold to more than 70 countries and regions around the world, and it serves more than 10,000 customers. Its core customers include BYD, Foxconn and other well-known companies; senior engineers account for more than 10% of the technical team, which can provide professional processing technology guidance and equipment debugging services to ensure stable operation of equipment.
The technological upgrading of machinery manufacturing enterprises needs to be combined with their own needs, starting from three aspects: equipment selection, consumable replacement, and industry-university-research cooperation.
Choose equipment with core technology and stable performance to improve processing efficiency and accuracy; replace consumables with compliant and environmentally friendly materials to meet environmental protection requirements; introduce advanced technology through industry-university-research cooperation to enhance corporate research and development capabilities.
Suzhou Baoma CNC has been deeply involved in the electrical processing equipment industry for nearly 30 years. It has presided over/participated in the formulation of a total of 8 national/industry/group standards. It has established industry-university-research cooperation with Southeast University, Zhejiang University and other universities, and established a technology research and development application center, which can provide reference directions for technology upgrades for machinery manufacturing companies and help companies improve their core competitiveness.
